What is an Ultrasonic Generator?

An Ultrasonic Generator is an electronic device that converts standard electrical energy into high-frequency electrical signals (typically 20kHz or higher) used to power ultrasonic transducers for cleaning, welding, or other industrial processes.

What does a 20kHz Ultrasonic Generator mean?

A 20kHz Ultrasonic Generator operates at a frequency of 20,000 cycles per second. It’s commonly used in ultrasonic welding and cutting machines due to its ability to deliver strong, stable ultrasonic energy for heavy-duty applications.

What is a Digital Ultrasonic Generator?

A Digital Ultrasonic Generator features microprocessor-based control that provides precise frequency tracking, automatic tuning, overload protection, and real-time performance monitoring—ensuring consistent results and easy operation.

How does an Ultrasonic Generator work?

It takes electrical input, converts it into high-frequency AC signals, and sends them to an ultrasonic transducer. The transducer then converts these signals into mechanical vibrations used for cleaning, welding, or processing materials.

What is an Ultrasonic Generator Box?

An Ultrasonic Generator Box is the enclosed housing unit containing all the electronic components of the generator, including the power supply, control circuitry, and frequency modulator. It ensures safety, stability, and ease of maintenance.

What is included in an Ultrasonic Generator Kit?

An Ultrasonic Generator Kit typically includes the generator unit, power cables, connectors, and sometimes the transducer assembly—allowing users to integrate or repair ultrasonic systems easily.

How should I maintain an Ultrasonic Generator?

Keep it in a clean, dry environment, regularly check for loose connections, ensure proper ventilation, and avoid overloading the system. Periodic inspections help maintain efficiency and extend lifespan.

Ultrasonic Generator

Ultrasonic Generator Manufacturer

An ultrasonic generator is a sophisticated electronic device engineered to produce high-frequency sound waves, typically ranging from 20 kHz to several megahertz. These sound waves operate beyond the audible range of human hearing and are widely used in various industrial and commercial applications due to their precision and efficiency. Ultrasonic generators are essential components in processes such as ultrasonic cleaning, non-destructive testing (NDT), plastic welding, medical imaging, and material processing. They work by generating stable and consistent ultrasonic frequencies that power transducers, enabling accurate energy transmission for targeted tasks. Whether used in a manufacturing plant or a medical facility, ultrasonic generators ensure reliable performance and consistent results. Their ability to deliver controlled ultrasonic output makes them critical for applications that demand precision, cleanliness, and non-invasive techniques.

A generator, transducer, and tank make up an ultrasonic cleaning system, and Crest’s systems are designed to provide the most effective precision cleaning results. Bright annealed stainless ultrasonic tanks and immersibles are available in a wide variety of standard and custom sizes. An ultrasonic generator, also known as an ultrasonic power supply, is a crucial electronic device that transforms standard electrical energy into high-frequency ultrasonic energy. This ultrasonic energy powers ultrasonic transducers, which convert electrical signals into rapid mechanical vibrations. These high-frequency vibrations are essential for a wide range of industrial and commercial applications, including ultrasonic cleaning, ultrasonic welding, ultrasonic cutting, and more.

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Description

Key Specifications:

MARCK TECHNO has tooling facilities like VMC milling & CNC tooling for a verity of horns & fixtures with premium quality.
We provide titanium, high strength MS & Aluminium horns & fixtures as per requirements.
The horn’s design can vary widely but generally includes a tapered or stepped structure that helps to amplify and direct the ultrasonic waves. Common designs include:
Step-Up Horns: Increase amplitude by using a stepped structure.
Conical Horns: Feature a conical shape to amplify and direct ultrasonic gradually waves

BENEFITS:

The ultrasonic generator produces an electrical signal at a high frequency.
This signal is fed into the transducer, which then converts it into ultrasonic waves.
These ultrasonic waves are emitted into a medium, such as air, water, or another substance, depending on the application.

The following generators are available with us:

ULTRASONIC GENERATOR

MODEL NO.

MT 07

(20/1500)

MT 07

(20/2000)

MT 07

(18/2000)

MT 07

(15/2600)

MT 07

(15/3200)

RANGE

20KHZ

1500W

20KHZ

2000W

18KHZ

2000W

15KHZ

2600W

15KHZ

3200W

POWER

1500W

2000W

2600W

3200W

Ultrasonic generators play a vital role in many modern technologies and processes, leveraging the unique properties of high-frequency sound waves to achieve precise and efficient results.